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Broken Bag Detector

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MOQ : 1 Piece

Broken Bag Detector Specification

Frequency
50/60 Hz

Automation Grade
Automatic

Display Type
LED Indication

Accuracy
5% of reading

Humidity
Upto 95% RH

Gas Pressure
4-6 Bar

Port Size
1/2 BSP

Response Time
<1 second

Mounting Type
Threaded (1/2 BSP)

Measuring Range
0.1 mg/m3 to 200 mg/m3 (typical)

Power Supply
24V DC

Application
Dust Collector, Bag Filter, Silo, Hopper Applications

Interface Type
Relay Output (NO/NC), 4-20mA (Optional)

Resolution
0.1 mg/m3

Features
Non-contact monitoring, LED alarm, Suitable for continuous operation, Fast detection, Easy installation, Maintenance free

Temperature
-10C to 60C

Operating Voltage
24V DC

Equipment Type
Broken Bag Detector

Usage
Continuous dust/fume monitoring

Machine Weight
520 g

Control Mode
Electronic

Enclosure Material
ABS Plastic / Aluminium

Ingress Protection
IP65

Operating Principle
Electrostatic Induction

Alarm Output
LED Visual, Optional Audible

Process Connection
1/2" BSP Male

Sensitivity
Adjustable

Sensor Type
Rod Type

Cable Entry
PG9

Broken Bag Detector Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Telegraphic Transfer (T/T)

Supply Ability
2 Pieces Per Week

Delivery Time
2 Week

Sample Available
Yes

Main Export Market(s)
Australia, North America, Eastern Europe, Middle East, Western Europe, Africa, Central America, South America, Asia

Main Domestic Market
All India

Certifications
CE, CMRI

About Broken Bag Detector

Broken Bag Detector

Broken Bag Detector is a right instrument you can use in your unit that could indicate the relative condition of bags and act as a preventative maintenance tool. This highly sensitive instrument can be relied upon for monitoring filter leakage. The broken bag detector comprises micro controller based electronic control unit and sensor. It is an apt instrument to be used for rough industrial environments. The optimum range of temperature in which this instrument can be operated is -15 to 50 degree Celsius. This instrument with quick response time is constructed from 315 Grade Stainless Steel. When the alarm indicates green signal, it means it is working normally. Yellow indicates a warning and red indicates high alarm.

Specifications:

Technique: Tribo - Electric charge transfer
Sensitivity: Adjustable over a wide dynamic range
Operating Temp (Ambient): -15 to 50 deg. C
Operating Temp (Gas): -15 to 250 deg. c ("T" Model up to 700 deg. c)
Ranges: l-l,000mg/m3
Response Time: Instantaneous
Duct Width: 25mm to 2.2m
Positioning: 90 deg. C to Duct Wall
Communications Path Length: Up to 1.000 meters
Socket: Single 1 Flat Flanged Fitting
Construction: 315 Grade Stainless Steel
Sensor Length: 25,100 or 200mm (or customized)
Sensor Diameter: 10mm
Size of Attachment: 115X65X55 mm
Insulation: PTFE (T Model - Glass Ceramic)
Operating Temperature: -15 deg. C to 55 deg. C
Display: LCD Alphanumeric
Alarms: Green - Normal, Yellow-Warning, Red - High Alarm
Averaging Time: Programmable Up to One Hour
Output - Remote Alarm: Single Pole Relay 21V
Output - Remote data: 4-20mA Continuous Output
Optional Output: RS232.

High Precision Monitoring

With a measuring range from 0.1 mg/m3 to 200 mg/m3 and accuracy of 5% of reading, this broken bag detector ensures reliable detection of even minute dust leaks. Its rapid response time of less than one second allows for prompt action, minimizing downtime and potential environmental hazards. The maintenance-free design further makes it suitable for continuous industrial use.

Robust Construction for Industrial Use

Designed with ABS plastic or aluminium housing and rated at IP65, the detector is both dustproof and water-resistant, making it ideal for demanding environments. The PG9 cable entry, threaded mounting, and compact, lightweight design (520 g) ensure straightforward installation and long-term durability. Whether used in baghouses, silos, or hoppers, it delivers consistent, dependable performance.

FAQ's of Broken Bag Detector:

Q: How does the Broken Bag Detector work?

A: The Broken Bag Detector operates using the principle of electrostatic induction. When dust particles escape due to a damaged filter bag, the rod-type sensor detects the change in charge caused by these particles, triggering an LED visual alarm, with an optional audible alert for immediate notification.

Q: What process connections are supported for installation?

A: Installation is made easy with a 1/2" BSP threaded male connection, fitting standard dust collector, filter, silo, or hopper ports. The PG9 cable entry simplifies wiring, ensuring a reliable and secure setup.

Q: When should I use a Broken Bag Detector in my system?

A: It is recommended to use the detector for continuous monitoring of dust emission in processes involving bag filters, dust collectors, hoppers, and silos to quickly detect filter damage, maintain compliance, and avoid equipment or product contamination.

Q: Where can the Broken Bag Detector be applied?

A: This device is suitable for use in various industrial settings, including dust collection systems, bag filters, silos, and hoppers. It is built to withstand challenging environments with up to 95% relative humidity and temperatures ranging from -10C to 60C.

Q: What are the benefits of using this detector?

A: Key benefits include fast non-contact dust leak detection, maintenance-free operation, easy installation, and compatibility with automation systems thanks to LED alarms and relay or optional 4-20mA outputs. It also helps reduce environmental impact and maintenance costs by providing early warning of filter failures.

Q: How is sensitivity adjusted for different dust levels?

A: Sensitivity can be adjusted to match the specific dust concentration range of your application, ensuring accurate monitoring from as low as 0.1 mg/m3 up to 200 mg/m3. This flexibility allows it to be tailored to various industrial processes.

Q: What is the process for connecting and powering the detector?

A: The detector is powered by a 24V DC supply and uses a 3-wire connection. It offers relay output (NO/NC) for alarms and an optional 4-20mA output for integration with process control systems, supporting automatic monitoring and prompt response in industrial environments.

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